Photovoltaic and new energy industry solutions

Applicable scenarios

Photovoltaic inverter transformer heat dissipation, new energy vehicle drive motor manufacturing, power battery tab treatment, charging equipment anti-corrosion protection and other scenarios to solve the pain points such as insulation failure, loose bonding, insufficient heat dissipation adaptation, and poor outdoor weather resistance in high-power environments (adapting to the core needs of "high efficiency, environmental protection, and lightweight" in the new energy industry).

Core products and technical solutions

Product Category:	Technical parameters and application details	Adapt to core equipment/processes
High Temperature Enameled Wire Paint Stripper (BT-104H)	The upper limit of temperature resistance is 220°C, suitable for 220-240 grade enameled wire; The paint removal time is 5-8 seconds, and the paint removal uniformity ≥ 99.5%; It does not damage the winding substrate and supports automatic welding pretreatment	New energy vehicle drive motors, photovoltaic inverter transformer windings welding
Insulating Paint / Structural Adhesive (BT-801/705 Series)	Insulation paint: breakdown voltage ≥12kV, thermal conductivity 0.8-4.0 W/m・K, temperature resistance - 40°C~200°C; Structural adhesive: flame retardant UL94V-0, excellent foam evacuation performance, no cavity thermal resistance	Motor winding insulation, electronic control module packaging, battery pack shell bonding
Metal Surface Treatment Additives (BT-901 Series)	Improves lug conductivity by 15%, salt spray resistance test ≥ 72 hours; Adapted to copper/aluminum materials, 40% higher coating adhesion after pretreatment	The surface of the power battery lug and connecting tab is clean, and the contact point of the charging gun is protected
Low Resistance Flux (BT-603 Series)	Solder joint contact resistance ≤0.008Ω, temperature aging resistance (150°C/1000 hours no oxidation); Halogen-free, low residue, RoHS compliant	Battery lug welding, electronic control system terminal connection

The core advantages of the solution

1. Strong environmental adaptability: high and low temperature resistance (-40°C~220°C), vibration resistance, humidity and heat resistance, adapted to the harsh working environment of new energy equipment;

2. Thermal conductivity and insulation integration: insulating paint and structural adhesive take into account thermal conductivity and insulation performance to solve the pain points of heat dissipation of high-power equipment;

3. Lightweight design: low material density, in line with the needs of weight reduction and energy saving in the new energy industry;

4. Environmental Compliance: Halogen-free, low-VOC formulations meet the green production requirements of the new energy industry.

The application value of the scheme

1. The drive motor life of new energy vehicles has been increased to 8 years+, and the cycle life of the power battery has been extended by 20%;

2. The failure rate of photovoltaic inverters is reduced to less than 0.1%, and the weather resistance of charging equipment meets the standard for 5 years outdoors.

3. Adapt to automated production lines, increase production efficiency by 40%+, and help customers reduce costs and increase efficiency.

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