Dongguan Bonte EM series latent solution analyzer: 6 core advantages, reshaping the paint stripping industry standard for enameled wires

As a leader in the field of automatic paint stripping of enameled wire, the EM series of latent dissolution instruments (special paint strippers for enameled wires) developed by Dongguan Bont Surface Treatment Co., Ltd. have sold more than 100 sets since their launch in 2015 with technological innovation and adaptability to the scene, and are exported to the United States, France, Japan and other countries. Its advantages are deeply in line with the needs of electronic and electrical, automobile manufacturing, transformer production and other industries, and solve the pain points of traditional paint stripping process from the dimensions of efficiency, environmental protection, and compatibility, which can be summarized into six core highlights:

1. Leading technology: 3-8 seconds efficient paint removal, efficiency crushing traditional processes

EM series latent solubilizer adopts a new generation of series resonant circuit + inverter technology, which ionizes latent solvent molecules through alternating magnetic fields, and quickly promotes the breakage and dissolution of the polymer chain of the organic paint film of the enameled wire, with significant core efficiency advantages:

Extremely fast paint removal speed: the average paint removal time is only 3-8 seconds, which is more than 300% more efficient than traditional chemical immersion (more than 30 minutes) and mechanical scraping (5-10 minutes / piece), and a single equipment can meet the needs of mass production;

Support batch processing: It can remove multiple strands of enameled wire at one time, and when used with an automated assembly line, it can realize the seamless connection of "paint stripping - tinning", greatly shortening the production cycle.

Intelligent time control and accuracy: Equipped with an intelligent touch screen, the paint removal time can be set according to the wire diameter and temperature resistance level (adjustable in 2-10 seconds) to avoid over-processing damage to the substrate.

2. Environmental protection and safety: non-hazardous chemicals + room temperature operation, zero-risk compliance

In response to the pain points of traditional paint strippers of "toxic, harmful, flammable, explosive, and corrosive skin", the EM series latent solubilizer is equipped with Bonte's exclusive BT-103 latent solvent to build a full-process environmental protection system:

Chemical safety and risk-free: BT-103 latent solvent is a non-dangerous product, does not contain harmful substances such as methylene chloride and halogens, has a neutral PH value of 7-9, no redness, swelling, or tingling after skin contact, and can be rinsed with water, which meets international environmental protection standards such as RoHS 2.0 and REACH.

Room temperature operation cost reduction: no heating equipment is required, all kinds of enameled wires can be processed at room temperature, avoiding high temperature energy consumption and fire hazards, and saving heating costs of more than 20,000 yuan per year for a single equipment;

No volatilization and no pollution: The agent has no irritating odor, is non-flammable, has no VOCs emission during use, and the wastewater can be reused after simple treatment to meet the environmental compliance requirements of enterprises.

3. Strong compatibility: regardless of wire type/material/temperature resistance level, universal in one machine

The EM series of latent dissolution meters break the limitation of traditional paint stripping equipment and cover almost all enameled wire application scenarios:

Wide range of wire diameters: Through model segmentation (EM-12A/B/C/D), it is suitable for ultra-fine enameled wires below 0.1mm to thick wires and multi-strand wires above 5.0mm, and can meet different production needs without changing equipment;

No limit on materials: It can handle a variety of substrates such as copper wire, aluminum wire, copper-clad aluminum wire, etc., and solves the industry problems of easy corrosion of aluminum wire and uneven paint removal of copper-clad aluminum wire.

Full temperature resistance level: compatible with 130 (B grade), 155 (F class), 180 (H class), 200 (H +), 220 (C class) and above temperature-resistant enameled wire, suitable for high and low temperature scenarios such as motors, transformers, voice coils, etc.

4. Protective substrate: zero corrosion + high weldability to ensure product quality

The traditional paint stripping process often damages the enameled wire substrate due to chemical corrosion or mechanical friction, and the EM series latent dissolution instrument realizes "paint removal without damaging the material" through technical design:

No corrosion residue: the agent only dissolves for the organic paint film, has no corrosion to copper and aluminum substrates, and the surface of the substrate is bright and non-oxidized after paint removal, and there is no need for secondary polishing;

Preserving mechanical strength: The non-contact paint removal method avoids the problem of wire diameter thinning and fracture caused by mechanical scraping, and the tensile strength retention rate of the enameled wire reaches more than 98%;

Improved welding performance: After paint removal, the wire body has no residual impurities, the solder joints are bright and full, and there is no false welding, and the welding yield is increased from 85% to 99.5% of the traditional process.

5. Convenient operation: intelligent design + single-person operation and maintenance, reducing costs and labor

EM series latent solubilization instrument takes "humanization" as the core design concept, reducing the operating threshold and labor cost:

Dual-mode operation: support manual/automatic mode switching, manual mode adapts to small-batch trial production, automatic mode docks assembly line mass production, and flexibly meets different production capacity needs;

Intelligent auxiliary function: equipped with fault alarm light (such as insufficient medicine, abnormal temperature), automatic replenishment system to reduce the frequency of manual inspection; Humanized footrest design, hands-free operation, single person can complete the whole process of feeding, paint removal and material picking;

Volume optimization and easy layout: The second-generation EM-12 model is rearranged with internal units, and the size is reduced by 30% (dimensions 850×1200×1600mm) compared to the original model, saving workshop space and adapting to the compact production line layout.

6. Technology precipitation: patent blessing + global verification, reliable quality

The advantages of the EM series of latent dissolution instruments stem from the accumulation of surface treatment technology accumulated by Bunte in the past 20 years:

R&D strength endorsement: Jointly developed by a Taiwanese expert team and "Guangdong Surface Treatment Materials Engineering Technology Research Center", it has a national invention patent, and the conversion rate of technical achievements exceeds 85%;

Sufficient market verification: Since its listing in 2015, it has sold more than 100 sets, serving Huawei, BYD and other leading enterprises, and is exported to more than 10 countries around the world, with a customer repurchase rate of 80%;

Full-cycle service: Provide one-stop service of "model selection-installation and commissioning-operation and maintenance training", equipment warranty for 1 year, and technical team responds to fault handling 24 hours a day to ensure stable production.

To sum up, through the core advantages of "high efficiency, environmental protection, universality and reliability", Dongguan Bonte EM series latent instrument not only solves the pain points of "low efficiency, high pollution and damage to the substrate" of traditional enameled wire paint removal, but also reduces comprehensive costs and improves product quality for enterprises, and has become the core equipment for automated production in motors, transformers, electronic components and other industries. For specific model parameters or to apply for prototype testing, please call 0769-22710188 for consultation.